Purpose Replace self-made and difficult to maintain applications with Preactor. Quickly compare multiple scenarios, e.g. shortest change times or best life reliability scenarios. Standard out-of-the-box product and functionality. Being able to anticipate customers’ questions quickly, for example by scheduling a rush order and immediately seeing the impact on the current schedule. Create a reliable link [...]
Purpose Required a quick and easy connection between shopfloor equipment and their quality and reporting systems. Project Scope Acquire, parse and format data from several machines where the vendor was unable/unwilling to adjust data output format to their quality system standard. Solution Approach List all equipment needing connections to quality system. Collect and analyse sample [...]
PurposeSolar and wind farm data acquisition system (DAS) spread across different states of IndiaCompute minimum, maximum and average energy generated in kW and kWh (interval: 10-15 mins)Store the acquired and computed data in Microsoft SQL databaseRegulatory compliance for renewable energyProject ScopeCapture the data from various equipment - Invertors, Transformers, SMBs/SJBs, local HMI systems.Configuration and installation supportTrain [...]
Looking for a Better Way For many years, this international electric car manufacturer had been using a paper/spreadsheet method to carry out product quality inspections. Using this method, operators would enter quality defects on a job card that travelled with the vehicle. Cell managers would then periodically collect the job cards together [...]
Purpose Reducing the ash percentage of coal while maintaining gravity Implement a centralized solution that can capture and monitor data from the entire plant Monitor and analyse real time data. Take required actions to maintain gravity and decrease the ash percentage of the coal to improve quality Project Scope Create a centralized repository and provide data to Coal Beneficiation group Develop a real time information application and configure to access data, process parameter reports, production and energy consumption reports Solution Approach [...]
PurposeConnection of two pilot lines to SCADA System, Ignition, as basis for connecting the whole facility in Heltersberg (36 extrusion and 52 injection molding machines).Easy interchangeability of components and tools between all the lines.Secure, reliable, IIoT compatible solution that prevents data-loss.Project Scope“Plug & Play” concept => easily add new lines and machines.Definition of standards for data [...]
Purpose Assistance in the introduction of MES system Replacement of obsolete middleware to enable communication between machines and the MES Development of modern and intuitive surfaces for user inputs at the detection of system failures Scope Implementing a universal machine interface of OPC DA2 as well as OPC UA connection Creating a HTML5 Website via [...]
Purpose Optimize Body and Weld shop process. Synchronize offline sub-component production with main line. Ensure correct weld pattern is sent to weld robot as it will depend on build requirements. Project Scope Create a system that synchronizes the sub-component work centres and the main line. Implement tracking system so that the location of components and [...]
Purpose Gain insight into the real capacity of the factory. Consolidate applications and data sources. Insight into impact of last-minute orders. Possibility to respond rapidly to changes. Ability to project seasonal sales demands. Project Scope Project sales demands incorporating forecasts imported directly into Preactor. Simplify the production planning and scheduling process. Enable the planner to [...]
Purpose: Reimplementation of obsolete Visual Basic applications created by customer Trainings in C# as well as Microsoft.Net technologies Project Scope Programming of the required C# applications in collaboration with customer In-house trainings at customer site Solution Approach Customer-specific software development based on Microsoft.NET technologies Results Future reliability of recently created applications for Windows 10 Customer enhanced long-term capabilities [...]
