SUCCESS STORY Automotive Manufacturer can Expect the Unexpected with APS solution Purpose Replace homemade and difficult-to-maintain spreadsheets with Preactor software Quickly compare multiple scenarios, such as the shortest change time or the most reliable life cycle. Standard out-of-the-box products and features. Able to respond quickly to customer needs. [...]
SUCCESS STORY Shopfloor Equipment Integration at a New Automotive Plant in Mexico Purpose Required a quick and easy connection between shopfloor equipment and their quality and reporting systems. Project Scope Acquire, parse and format data from several machines where the vendor was unable/unwilling to adjust data [...]
Looking for a Better Way For many years, this international electric car manufacturer had been using a paper/spreadsheet method to carry out product quality inspections. Using this method, operators would enter quality defects on a job card that travelled with the vehicle. Cell managers would then periodically collect the job cards together [...]
Purpose Reducing the ash percentage of coal while maintaining gravity Implement a centralized solution that can capture and monitor data from the entire plant Monitor and analyse real time data. Take required actions to maintain gravity and decrease the ash percentage of the coal to improve quality Project Scope Create a centralized repository and provide data to Coal Beneficiation group Develop a real time information application and configure to access data, process parameter reports, production and energy consumption reports Solution Approach [...]
Purpose Connection of two pilot lines to SCADA System, Ignition, as basis for connecting the whole facility in Heltersberg (36 extrusion and 52 injection molding machines). Easy interchangeability of components and tools between all the lines. Secure, reliable, IIoT compatible solution that prevents data-loss. Project Scope “Plug & Play” concept => easily add new lines [...]
SUCCESS STORY ATS Germany conducts machine connection to implement MES system at automotive supplier PurposeAssistance in the introduction of MES systemReplacement of obsolete middleware to enable communication between machines and the MESDevelopment of modern and intuitive surfaces for user inputs at the detection of system failures Project ScopeImplementing a [...]
Purpose Gain insight into the real capacity of the factory. Consolidate applications and data sources. Insight into impact of last-minute orders. Possibility to respond rapidly to changes. Ability to project seasonal sales demands. Project Scope Project sales demands incorporating forecasts imported directly into Preactor. Simplify the production planning and scheduling process. Enable the planner to [...]
Purpose:Track individual tasks in production Approve of components for further procedures by checking OK/NOK of previous procedures Store safety-related process parameters for more than 10 years Ensure only high-quality products are produced Report on origins of individual sub-components for usage in complaint management Produce shift reports including production quantities and scrap rates Project scopeProgramming of required applications Design and implementation of database models Commissioning and assistance Solution approachCustomer-specific software development based on Microsoft.NET technologies Relational database management system based on Microsoft SQL server OPC-Server for inter-machine communication ResultsImproved [...]
SUCCESS STORY Automotive Supply Chain Integration Provided by Dimensional Quality Solution A Swedish electric car manufacturer wanted to ensure that components manufactured by its entire supply chain would fit together before they were shipped for final assembly. To achieve this they needed a dimensional analysis solution that would also give [...]
SUCCESS STORY Paperless Quality Inspection at Electric Car Manufacturer Purpose The International Energy Agency has predicted that the number of electric vehicles around the world will grow from three million to a whopping 125 million by the year 2030. This presents a new set of challenges to [...]
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