Collecting Quality Data
ATS Inspect is a digital quality software solution that was developed in the automotive industry and so it fits into this electric car manufacturer’s existing processes seamlessly. Instead of recording quality issues on paper they now record them digitally on tablets.
ATS Inspect presents the operator carrying out the inspection with 3D CAD images of the vehicle which correspond to the model and build of the unit. When the operator finds a defect, they can rotate and zoom the image as required before tapping where the defect was found and enter all of the information required to help the repair technician to carry out the repair more effectively.
The operator performing the repairs uses the same CAD models to locate defects and record repairs providing a standardised methodology throughout the plant.
Reporting and Analysis
The data recorded in ATS Inspect is immediately available for analysis. This means that when they generate a report (and they generate a lot) it’s going to include the very latest information.
Reports are also generated automatically on a regular basis and uploaded to a shared location where they can be accessed by everyone that needs them. Some people even have reports automatically emailed to them so that they’re aware of what’s happening in the plant no matter where they are.
Another major benefit is the ability to get quality information back to the source of the issue using Andon displays on the production lines. One of the key reports displayed in this way is a trend report that shows how various concerns have grown over the last 10 weeks which gives them a clear view of when minor issues may become cause for concern.
The speed with which quality concerns can be identified, recorded and analysed is greatly reducing the amount of time it takes to resolve those concerns which, in turn, is reducing the cost of quality.