• Reducing the ash percentage of coal while maintaining gravity 
  • Implement a centralized solution that can capture and monitor data from the entire plant 
  • Monitor and analyse real time data. Take required actions to maintain gravity and decrease the ash percentage of the coal to improve quality 

Project Scope

  • Create a centralized repository and provide data to Coal Beneficiation group 
  • Develop a real time information application and configure to access data, process parameter reports, production and energy consumption reports 
Project scope

Solution Approach

  • Real time data integration with 7 identified Rockwell PLCs from shop floor machines, Emerson DeltaV OPC server, Thermo OPC DP server 
  • Configured Historian server as plant wide data repository 
  • Real time information application development and configuration 
Solution Approach

The Results

  • Real time Information is available to monitor and analyse the data 
  • Improved coal quality and mitigation of the human errors in maintaining quality 
  • Data from Historian used in analysis helped to decrease ash percentage of the coal 

Systems, Tools & Services Expertise

  • GE HistorianReal Time Information Application and OPC Power Tool 
  • GE Industrial Gateway Server (IGS)  
  • Kepware Manufacturing Suite 

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