Leading Pharmaceutical Company in India Chooses ATS India for L2 Integration

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Purpose

  • Replace manual log sheet with Electronic PDF report containing process and contextual data.
  • Avoid batch/ lot number duplication
  • Develop centralized Data Acquisition and Reporting System (DAS) to integrate more than 70 various equipment.
  • Prepare the plant for integration with electronic Batch Process Record (eBPR) solution
Purpose

Project Scope

  • Create a centralized repository and web-based monitoring for user access.
  • User management, audit trial, role-based access and other system security functionalities
  • PLC measurements and prints to be automatic, non-editable, and reproducible.
  • Make real time data in OPC server compatible with MES and other high-end applications.
Project scope

Solution Approach

  • Real time data integration.
  • Central Data Acquisition System (DAS) developed using iFIX SCADA and Historian.
  • Fully configured redundant OPC Gateway servers used as interface between SCADA and plant floor equipment control systems.
  • Remote monitoring of system through WebSpace server and monitor plant data remotely using web clients.
  • Software configuration and implementation as per 21 CFR Part 11 compliance (automatic, secure, non-editable).
Solution Approach

The Results

  • Historical restoration of batch data.
  • Enabled DRL to meet the compliance requirements.
  • Reduced inspection time & frequency, thereby reducing waste and enhancing productivity
Results

Systems, Tools & Services Expertise

  • GE Proficy iFIX 5.8 & Proficy Historian v6.0 SP1 Collector
  • GE Proficy WebSpace v4.8
  • Kepware OPC Client Connectivity Suite v5.20
  • Kepware Manufacturing Suite v5.20
  • Win 911
Tools

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