Leading Pharmaceutical Company in India Chooses ATS India for L2 Integration

Purpose

• Replace manual log sheet with Electronic PDF report containing process and contextual data.
• Avoid batch/ lot number duplication
• Develop centralized Data Acquisition and Reporting System (DAS) to integrate more than 70 various equipment.
• Prepare the plant for integration with electronic Batch Process Record (eBPR) solution

Project Scope

• Create a centralized repository and web-based monitoring for user access.
• User management, audit trial, role-based access and other system security functionalities
• PLC measurements and prints to be automatic, non-editable, and reproducible.
• Make real time data in OPC server compatible with MES and other high-end applications.

Solution Approach

• Real time data integration.
• Central Data Acquisition System (DAS) developed using iFIX SCADA and Historian.
• Fully configured redundant OPC Gateway servers used as interface between SCADA and plant floor equipment control systems.
• Remote monitoring of system through WebSpace server and monitor plant data remotely using web clients.
• Software configuration and implementation as per 21 CFR Part 11 compliance (automatic, secure, non-editable).

Systems & Tools

• GE Proficy iFIX 5.8 & Proficy Historian v6.0 SP1 Collector
• GE Proficy WebSpace v4.8
• Kepware OPC Client Connectivity Suite v5.20
• Kepware Manufacturing Suite v5.20
• Win 911