ATS Global Implements MES Solution for Bottling Process at Coopers Brewery
Purpose
- Automation and standardization of PLCs across the plant
- To replace the paper-based factory floor to a paperless factory floor using the latest in manufacturing operations management technology
Project Scope
- ERP Integration
- Machine Level Integration (PLC’s, Coders, HMI’s)
- Plant Floor Management: Maintenance, Production, Quality and Inventory
Solution Approach
- ISA-95 as Siemens MES Standard
- Real time synchronized orders with ERP
- Automatic recording of downtime events from the PLC
- Real time monitoring and display of measures: Overall Equipment Effectiveness (OEE), Mean Time Between Failure (MTBF), Mean Time To Repair (MTTR) and Utilization
- Periodic Quality Checks by both operators and equipment
- Forward and Backwards traceability for finished goods and raw materials
- Web Interface Reporting
Systems & Tools
- SIMATIC IT MES
- Industrial Hardware
- Communication & Networks
- 24/7 Support Services
The Results
Enabler for production growth
Rapid Quality defects detection
Reduction of scrap and waste
Productivity Increase due to decision making based on real time and more reliable information
Reduce lead times and increased utilization rates
