ATS Global Implements MES Solution for Bottling Process at Coopers Brewery


  • Automation and standardization of PLCs across the plant
  • To replace the paper-based factory floor to a paperless factory floor using the latest in manufacturing operations management technology

Project Scope

  • ERP Integration
  • Machine Level Integration (PLC’s, Coders, HMI’s)
  • Plant Floor Management: Maintenance, Production, Quality and Inventory

Solution Approach

  • ISA-95 as Siemens MES Standard
  • Real time synchronized orders with ERP
  • Automatic recording of downtime events from the PLC
  • Real time monitoring and display of measures: Overall Equipment Effectiveness (OEE), Mean Time Between Failure (MTBF), Mean Time To Repair (MTTR) and Utilization
  • Periodic Quality Checks by both operators and equipment
  • Forward and Backwards traceability for finished goods and raw materials
  • Web Interface Reporting

Systems & Tools

  • Industrial Hardware
  • Communication & Networks
  • 24/7 Support Services

The Results

Enabler for production growth

Rapid Quality defects detection

Reduction of scrap and waste

Productivity Increase due to decision making based on real time and more reliable information

Reduce lead times and increased utilization rates

Got a Question? Discover How We Can Help You Succeed