ATS Global Implements MES Solution for Bottling Process at Coopers Brewery

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Purpose

  • Automation and standardization of PLCs across the plant
  • To replace the paper-based factory floor to a paperless factory floor using the latest in manufacturing operations management technology
Purpose

Project Scope

  • ERP Integration
  • Machine Level Integration (PLC’s, Coders, HMI’s)
  • Plant Floor Management: Maintenance, Production, Quality and Inventory
Project scope

Solution Approach

  • ISA-95 as Siemens MES Standard
  • Real time synchronized orders with ERP
  • Automatic recording of downtime events from the PLC
  • Real time monitoring and display of measures: Overall Equipment Effectiveness (OEE), Mean Time Between Failure (MTBF), Mean Time To Repair (MTTR) and Utilization
  • Periodic Quality Checks by both operators and equipment
  • Forward and Backwards traceability for finished goods and raw materials
  • Web Interface Reporting
Solution Approach

The Results

  • Enabler for production growth
  • Rapid Quality defects detection
  • Reduction of scrap and waste
  • Productivity Increase due to decision making based on real time and more reliable information
  • Reduce lead times and increased utilization rates
Results

Systems, Tools & Services Expertise

  • SIMATIC IT MES
  • Industrial Hardware
  • Communication & Networks
  • 24/7 Support Services
Tools

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