Purpose
- To replace manual log sheet with Electronic PDF report containing process & contextual data
- Avoid Batch/ Lot Number duplication
- Standardize SCADA communications across the plant
- Be ready to integrate with electronic Batch Process Record (eBPR) solution
Project Scope
- Create a centralized repository and web based monitoring for user access
- User Management & Audit Trial
- System Security requirements like Unauthorized access, etc.
- PLC measurements and prints should be automatic, non-editable, and reproducible
Solution Approach
- Real time data integration with 8 identified PLCs from shop floor machines
- Data Acquisition as per required Speed, Scaling, Tags, etc. for approx. 750 – 800 Parameters
- Fully configured 1000 points historian server as plant wide data repository
- Software configuration and implementation as per 21 CFR Part 11 Compliance i.e. Automatic, Secure, non-editable
The Results
- Historical restoration of batches data
- Enabled customer to meet the compliance requirements
- Reduced Inspection time & frequency, thereby reducing waste and enhancing productivity
Systems, Tools & Services Expertise
- Kepware Manufacturing & OPC Connectivity Suite
- GE Proficy iFIX & Historian
