Ford Motor Company chooses ATS Global for Quality System for Door Closure

//Ford Motor Company chooses ATS Global for Quality System for Door Closure


  • Improve the visibility of the car door closure quality management
  • Enhance traceability by the vehicle identification number
  • Create an error-proof quality and production system
  • Support lean six sigma implementation
  • Optimize the repair cost

Project Scope

  • Provide solution for gap and flush measurement system at the car doors
  • Enhance connectivity with the execution level
  • Automatic assignment of repair tasks based on faults/ errors identified
  • Analyse and control critical-to-quality indicators relating to body performance
Project scope

Solution Approach

  • Created a simple visual guidance solution supported by complex algorithm to support gap and flush measurement
  • Vehicles with low performance are automatically blocked from shipment
  • All relevant data governing the lean six sigma initiatives and critical-to-quality indicators were intelligently collected relating to body performance
Solution Approach

The Results

  • On an average, it took just 2 seconds to measure each section
  • 100% visualization of the door closure performance
  • Support in process improvement initiatives due to availability of statistical data

Systems, Tools & Services Expertise

  • ATS ADOS suite of products
The device is easily attached to the closure using a vacuum cup. One press of the button will start the measurement. Once the door, deck lid, lift gate, or sliding door has been closed, the velocity or force will be displayed on the LCD screen and a red/green LED will be displayed based on limits that are set in the device. The user can re-test or wirelessly send the measurement to ATS CM4D based on whether the closure is fully latched or if a re-test is required.

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