Purpose
- Eliminate errors caused during gluing bead on the wind shield glasses
- Create a cost-effective alternative software for an existing solution offered by Keyence
- Create a real time system to measure height, width and cross sectional area to detect defective dispersion and control volume
Project Scope
- Middleware application development for gluing bead detection on glass surface
- Real-time data capture from Keyence sensors and communication with Siemens PLC
- Historical data analysis
- Customization and configuration of the glue bead detection system
Solution Approach
- Analyzed the glue beading process and data exchange mechanism at the job station
- Designed a solution to replicate the Keyence system and developed platform agnostics REST API
- The system can project real-time values based on pre-configured threshold limits
- Integration with Siemens PLC using open source library snap7 for communication
The Results
- Enabled PLC Communication without SCADA system using open source libraries
- Enabled historical data analysis
- Real Time Analysis for gluing bead detection
- Cost optimized due to implementation of custom software
Systems, Tools & Services Expertise
- C#
- Windows services
- HTML
- CSS
- JavaScript
- SignalR
- AngularJS
- OWIN
- Web API
