• Eliminate errors caused during gluing bead on the wind shield glasses
  • Create a cost-effective alternative software for an existing solution offered by Keyence
  • Create a real time system to measure height, width and cross sectional area to detect defective dispersion and control volume

Project Scope

  • Middleware application development for gluing bead detection on glass surface
  • Real-time data capture from Keyence sensors and communication with Siemens PLC
  • Historical data analysis
  • Customization and configuration of the glue bead detection system
Project scope

Solution Approach

  • Analyzed the glue beading process and data exchange mechanism at the job station
  • Designed a solution to replicate the Keyence system and developed platform agnostics REST API
  • The system can project real-time values based on pre-configured threshold limits
  • Integration with Siemens PLC using open source library snap7 for communication
Solution Approach

The Results

  • Enabled PLC Communication without SCADA system using open source libraries
  • Enabled historical data analysis
  • Real Time Analysis for gluing bead detection
  • Cost optimized due to implementation of custom software

Systems, Tools & Services Expertise

  • C#
  • Windows services
  • HTML
  • CSS
  • JavaScript
  • SignalR
  • AngularJS
  • OWIN
  • Web API

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