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A Leading Process OEM chooses ATS India for Automation Engineering support at Arla Foods’ plant in the United Kingdom

Purpose

  • Partner with Automation engineering service provider to optimize project cost
  • Leverage automation experience across end-to-end dairy processes like pasteurizing, Separation, Homogenization, etc.
  • Plant equipment & process details- 12 tanker bays, 16 raw milk silos (300,000 litres each), 4 milk, 3 cream and 2 craven dale pasteurizers, 17 finish milk silos, 10 cream storage and 5 interface tanks

Project Scope

  • PLC application and SCADA screen development
  • Simulation, Fat and Dry testing for the system
  • Pre-commissioning, wet commissioning and process commissioning support
  • 24/7 support for automation
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Solution Approach

  • Project executed from offsite (design, development, 24/7) and onsite location (commissioning)
  • Integration with SAP and MES
  • Extending 24/7 support for Industrial Automation across the plant (Westbury and Aylesbury)

Systems & Tools

  • 22 of Siemens S7 PLC’S(S7 300/400)
  • Server-Client Wonderware ArchestrA IDE SCADA
  • Integration with SAP

The Results

Enabled customer to achieve timely completion of green flied plant to process and package approximately one billion litres of milk per year

Single-location monitoring and control of all process

Created mimic displays control screens for easy operator interfacing

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