ATS Integrates Station for Pressing Magnet Control at a Car Component Manufacturer
Purpose
- Implementation of pressing magnet control station into the existing line. The line produces electro motors for ABS
- New station tests stator magnet quality to motor housing
Project Scope
- Automated validation of the quality of magnets by use of several tools and testing methods (pressure)
- Station should be placed into existing line layout – minimum space installation
- Station should be implemented within 2 shifts without any impact on planned production
Solution Approach
- Enable evaluation of OK/NOK status for each tested component
- All NOK pieces should be highlighted and removed without stopping production
Systems & Tools
- Bosch conveyor system approach
- PLC Siemens S7-300
- HMI KTP400
- TIA Portal V15
The Results
Improve testing quality
Ability to select NOK pieces
Decrease % of reclamation by end customer