Purpose
- Enhance visibility of shop-floor operations
- Improve Overall Equipment Effectiveness (OEE) of all plants in phase-wise manner
- Integration of shop-floor information management system with organizational SAP
- Centralized production information management and control
Project Scope
- Implementation of SAP MII suite of applications with OEE
- Integration with SAP ERP Central Component (ECC)
- Enable advanced reporting using user configurable report and dashboards
Solution Approach
- Integrated entire plant data in the local data center and SAP MII application
- Created a module for KPI tracking on the SAP MII
- Real time alerts for the defined exceptions on the process parameters across the plant
- OEE data used for preventative maintenance thereby avoiding unplanned shutdowns
- Role based dashboards enable fast and precise decision-making
- Solution will be rolled-out to 30 manufacturing sites across India
The Results
- Real-time tracking of 500+ plant KPIs
- Real time OEE measurement leading to improved machine utilization
- Eliminated man-hour inaccuracies by replacing manual reporting with automated updates
Systems, Tools & Services Expertise
- SAP MII
- Plant Historian
- OPC Suite
