• Enhance visibility of shop-floor operations
  • Improve Overall Equipment Effectiveness (OEE) of all plants in phase-wise manner
  • Integration of shop-floor information management system with organizational SAP
  • Centralized production information management and control

Project Scope

  • Implementation of SAP MII suite of applications with OEE
  • Integration with SAP ERP Central Component (ECC)
  • Enable advanced reporting using user configurable report and dashboards
Project scope

Solution Approach

  • Integrated entire plant data in the local data center and SAP MII application
  • Created a module for KPI tracking on the SAP MII
  • Real time alerts for the defined exceptions on the process parameters across the plant
  • OEE data used for preventative maintenance thereby avoiding unplanned shutdowns
  • Role based dashboards enable fast and precise decision-making
  • Solution will be rolled-out to 30 manufacturing sites across India
Solution Approach

The Results

  • Real-time tracking of 500+ plant KPIs
  • Real time OEE measurement leading to improved machine utilization
  • Eliminated man-hour inaccuracies by replacing manual reporting with automated updates

Systems, Tools & Services Expertise

  • Plant Historian
  • OPC Suite

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