Purpose
- Monitor the condition of general assembly sublines for downtime analysis
- Track vehicles everywhere
- Ensure critical processes have been completed prior to progressing to the next station
Project Scope
- OEE monitoring and reporting system in the assembly shop
- Vehicle tracking system to track the location of every vehicle on all conveyor lines
- Andon control system for assembly line control functionality
- Part pick system to provide picking instruction and confirmation
Solution Approach
- Solution proposed using Ignition MES (Sepasoft) and HMI
- Business logic was developed around real-time plant data and depicted in role-based dashboards for decision support
- Customer-defined KPIs were incorporated in the system for real-time monitoring
The Results
- Enabled near real-time OEE monitoring
- Complete manufacturing visibility
Systems, Tools & Services Expertise
- Ignition SCADA
- Sepasoft MES System
- OPC
- Kepware migration
