ATS India Provides Automation Engineering Support to a Leading Pharmaceutical Equipment Manufacturer

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Purpose

  • Enable end-client to enhance plant production capacity
  • Seek expert automation engineering know-how for Upstream and downstream processes
  • Certified and validated equipment automation system as per FDA and end-client’s compliance
Purpose

Project Scope

  • Life Cycle Documentation (FDS,HDS, SDS & I/O List)
  • PLC and SCADA Application Development for Upstream (Bioreactor, CIP & Harvest) Downstream (Purification & Viral free area), Water for Injection (WFI) distribution and CIP Skid equipments
Project scope

Solution Approach

  • Detailed analysis of inputs (User Requirement Specifications (URS), P&IDs) and plant particulars
  • 20,000+ I/Os and nodes developed across 4 production lines across the plant
  • Developed reusable components, application standards, libraries and programming blocks
  • Onsite commissioning and SAT at end-client’s production plant along with customer’s team
Solution Approach

The Results

  • ~15% reduction in engineering time and cost due to reusable components
  • Enabled FDA approval post plant verification in just 18 months
  • ~25,000 hours of engineering support extended by a team of 20+ engineers with 90%+ quality acceptance KPIs
Results

Systems, Tools & Services Expertise

  • Allen-Bradley ControlLogix 1756-L75/ L74
  • Power flex drives
  • FactoryTalk SE Network Distributed
  • PanelView Plus, S – 88 Standards
Tools

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