Purpose
- Enable end-client to enhance plant production capacity
- Seek expert automation engineering know-how for Upstream and downstream processes
- Certified and validated equipment automation system as per FDA and end-client’s compliance
Project Scope
- Life Cycle Documentation (FDS,HDS, SDS & I/O List)
- PLC and SCADA Application Development for Upstream (Bioreactor, CIP & Harvest) Downstream (Purification & Viral free area), Water for Injection (WFI) distribution and CIP Skid equipments
Solution Approach
- Detailed analysis of inputs (User Requirement Specifications (URS), P&IDs) and plant particulars
- 20,000+ I/Os and nodes developed across 4 production lines across the plant
- Developed reusable components, application standards, libraries and programming blocks
- Onsite commissioning and SAT at end-client’s production plant along with customer’s team
The Results
- ~15% reduction in engineering time and cost due to reusable components
- Enabled FDA approval post plant verification in just 18 months
- ~25,000 hours of engineering support extended by a team of 20+ engineers with 90%+ quality acceptance KPIs
Systems, Tools & Services Expertise
- Allen-Bradley ControlLogix 1756-L75/ L74
- Power flex drives
- FactoryTalk SE Network Distributed
- PanelView Plus, S – 88 Standards
