Purpose
- Automation and standardization of PLCs across the plant
- To replace the paper-based factory floor to a paperless factory floor using the latest in manufacturing operations management technology
Project Scope
- ERP Integration
- Machine Level Integration (PLC’s, Coders, HMI’s)
- Plant Floor Management: Maintenance, Production, Quality and Inventory
Solution Approach
- ISA-95 as Siemens MES Standard
- Real time synchronized orders with ERP
- Automatic recording of downtime events from the PLC
- Real time monitoring and display of measures: Overall Equipment Effectiveness (OEE), Mean Time Between Failure (MTBF), Mean Time To Repair (MTTR) and Utilization
- Periodic Quality Checks by both operators and equipment
- Forward and Backwards traceability for finished goods and raw materials
- Web Interface Reporting
The Results
- Enabler for production growth
- Rapid Quality defects detection
- Reduction of scrap and waste
- Productivity Increase due to decision making based on real time and more reliable information
- Reduce lead times and increased utilization rates
Systems, Tools & Services Expertise
- ATS Opcenter Execution ( Discrete or Process) MES
- Industrial Hardware
- Communication & Networks
- 24/7 Support Services
