{"id":68433,"date":"2020-08-17T14:41:54","date_gmt":"2020-08-17T14:41:54","guid":{"rendered":"https:\/\/www.ats-global.com\/?p=68433"},"modified":"2025-04-04T09:56:27","modified_gmt":"2025-04-04T09:56:27","slug":"jak-ridici-systemy-plc-beckhoff-a-roboty-fanuc-tanci","status":"publish","type":"post","link":"https:\/\/www.ats-global.com\/cs\/jak-ridici-systemy-plc-beckhoff-a-roboty-fanuc-tanci\/","title":{"rendered":"Dokonal\u00e1 souhra: \u0158\u00eddic\u00ed syst\u00e9my PLC Beckhoff a roboty Fanuc v akci"},"content":{"rendered":"

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M\u00e1me zku\u0161enosti a dlouholet\u00e9 know-how i v oblastech, ve kter\u00fdch jin\u00ed t\u00e1pou. Zat\u00edmco jin\u00ed se vyznaj\u00ed jen v jednom syst\u00e9mu PLC<\/a><\/span>, my si porad\u00edme t\u00e9m\u011b\u0159 se v\u0161emi zn\u00e1m\u00fdmi, kter\u00e9 se ve v\u00fdrobn\u00edch firm\u00e1ch pou\u017e\u00edvaj\u00ed. To plat\u00ed i o robotech.<\/p>\n<\/div>

Kde jsme ji\u017e syst\u00e9my PLC Beckhoff zavedli?<\/h2>\n<\/div>

O \u0159\u00eddic\u00ed syst\u00e9my PLC se star\u00e1me velk\u00fdm mezin\u00e1rodn\u00edm spole\u010dnostem i men\u0161\u00edm firm\u00e1m v\u00a0\u010cesku a na Slovensku. Pod\u00edvejte se na ty nejzaj\u00edmav\u011bj\u0161\u00ed projekty, za kter\u00fdmi stoj\u00edme. Mo\u017en\u00e1 mezi nimi brzy bude i ten v\u00e1\u0161.<\/p>\n<\/div>

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Poj\u010fme se sej\u00edt a probrat,
\ns \u010d\u00edm m\u016f\u017eeme pomoci.<\/h2>\n<\/div>
Chci roztan\u010dit v\u00fdrobu<\/span><\/a><\/div>
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Tester plynov\u00fdch ventil\u016f<\/span><\/h2>\n<\/div>
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Z\u00e1kazn\u00edk pot\u0159eboval roz\u0161\u00ed\u0159it v\u00fdrobn\u00ed linku o novou testovac\u00ed stanici, aby mohl testovat nov\u00fd typ produktu. Na\u0161e komplexn\u00ed dod\u00e1vka zahrnovala mechanickou konstrukci a v\u00fdrobu stanice. Provedli jsme elektro-konstrukci a vyrobili rozvad\u011b\u010d. Naprogramovali jsme software a v\u0161e uvedli do provozu. Samoz\u0159ejmost\u00ed bylo i propojen\u00ed s ji\u017e funguj\u00edc\u00edm syst\u00e9mem pro sledov\u00e1n\u00ed produkt\u016f (track & trace).<\/p>\n

Testovac\u00ed stanici jsme vyrobili podle standard\u016f ur\u010den\u00fdch z\u00e1kazn\u00edkem.<\/p>\n<\/div>

Syst\u00e9my & n\u00e1stroje:<\/strong><\/span><\/p>\n

PLC Beckhoff TwinCAT 3
\nHMI a sb\u011br dat (LabVIEW)
\npr\u016fmyslov\u00e1 sb\u011brnice EtherCAT<\/p>\n<\/div>

Jak\u00e9 dal\u0161\u00ed testovac\u00ed stanice jsme vytvo\u0159ili?\u00a0 Pod\u00edvejte se -><\/span><\/p>\n<\/div>

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\u0158\u00eddic\u00ed syst\u00e9m Beckhoff pro nav\u00edjec\u00ed stanici spir\u00e1l<\/span><\/h2>\n<\/div>
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R\u00e1di rekonstruujeme star\u0161\u00ed za\u0159\u00edzen\u00ed. Tentokr\u00e1t jsme se pustili do rekonstrukce \u0159\u00eddic\u00edho syst\u00e9mu nav\u00edjec\u00ed stanice \u017e\u00e1rovkov\u00fdch spir\u00e1l. \u00a0Hlavn\u00edm \u00fakolem bylo zachovat p\u016fvodn\u00ed technologick\u00e9 funkce s nov\u00fdm \u0159\u00edzen\u00edm, a to jsme splnili. \u00a0P\u016fvodn\u00ed \u0159\u00edzen\u00ed POSAB 2000 jsme vym\u011bnili za IPC Beckhoff CP6606.<\/p>\n

V r\u00e1mci projektu jsme dodali dv\u011b nov\u00e9 rota\u010dn\u00ed osy s krokov\u00fdmi motory. Vytvo\u0159ili jsme nov\u00fd elektro projekt a vyrobili rozvad\u011b\u010d pro nav\u00edjec\u00ed stanici. Naprogramovali jsme \u0159\u00eddic\u00ed software a v\u0161e uvedli do provozu. Nakonec jsme \u0159\u00eddic\u00ed syst\u00e9m odladili, aby spl\u0148oval stejnou technologickou funkci stroje jako p\u0159ed rekonstrukc\u00ed.<\/p>\n<\/div>

Syst\u00e9my & n\u00e1stroje:<\/strong><\/span><\/p>\n

Panel IPC Beckhoff CP6606
\nSW TwinCAT3
\npr\u016fmyslov\u00e1 sb\u011brnice EtherCAT (periferie EK1100)<\/p>\n<\/div>

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Kovov\u00e9 p\u00e1\u010dky pod taktovkou robota Fanuc\u00a0<\/span><\/h2>\n<\/div>
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V r\u00e1mci tohoto projektu jsme modernizovali manu\u00e1ln\u00ed stanici na lisov\u00e1n\u00ed pouzder do p\u00e1\u010dek na stanici automatickou. Stanice pod\u00e1v\u00e1 pomoc\u00ed vibra\u010dn\u00edch podava\u010d\u016f p\u00e1\u010dku a dv\u011b pouzdra do p\u0159\u00edpravku, ve kter\u00e9m se p\u0159edlisuj\u00ed ob\u011b do p\u00e1\u010dky. Robot Fanuc<\/strong> p\u0159esune p\u00e1\u010dku na oto\u010dn\u00fd st\u016fl. N\u00e1sleduje odebr\u00e1n\u00ed a t\u0159\u00edd\u011bn\u00ed hotov\u00e9 p\u00e1\u010dky podle v\u00fdsledku na OK a NOK.<\/p>\n

Oto\u010dn\u00fd st\u016fl m\u00e1 t\u0159i pozice. Ve druh\u00e9 pozici se\u00a0lisuje pouzdro do p\u00e1\u010dky, zalisov\u00e1n\u00ed se kontroluje analogov\u00fdmi \u010didly a dvojic\u00ed kamer Balluff<\/strong>. V\u00a0prvn\u00ed a t\u0159et\u00ed pozici robot Fanuc<\/strong> manipuluje s p\u00e1\u010dkou.<\/p>\n

Stanice je vybaven\u00e1 automatick\u00fdm uvol\u0148ov\u00e1n\u00ed v\u00fdroby \u2013 2ks dummy p\u00e1\u010dek. Je \u0159\u00edzen\u00e1 pomoc\u00ed PLC Siemens IM151-7 CPU<\/strong>. Ovl\u00e1d\u00e1n\u00ed stanice se prov\u00e1d\u00ed z\u00a0HMI panelu.<\/p>\n<\/div>

Syst\u00e9my & n\u00e1stroje:<\/strong><\/span><\/p>\n

Komunika\u010dn\u00ed sb\u011brnice:<\/strong> PROFINET-PN<\/p>\n

Decentr\u00e1ln\u00ed periferie:<\/strong>
\nVzd\u00e1len\u00e9 vstupy\/v\u00fdstupy SIEMENS ET-200S
\nVentilov\u00e9 termin\u00e1ly FESTO CPX
\n\u0158\u00edzen\u00ed robota Fanuc R-30iB Plus, Robot Fanuc LR Mate 200iD\/4S
\nKamery Balluff
\n\u0158\u00edzen\u00ed vibra\u010dn\u00edch z\u00e1sobn\u00edk\u016f Skipala<\/p>\n

Vizualizace:<\/strong> HMI panel SIEMENS KTP700, v\u00fdvojov\u00fd software WinCC Flexible 2008 SP5<\/p>\n<\/div>

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