{"id":25312,"date":"2019-04-09T15:42:49","date_gmt":"2019-04-09T15:42:49","guid":{"rendered":"https:\/\/dev1.ats-global.com\/chytra-vyrobni-linka-pro-komplexni-a-variabilni-vyrobu-resi-dopady-fluktuacee\/"},"modified":"2022-11-08T15:05:22","modified_gmt":"2022-11-08T15:05:22","slug":"chytra-vyrobni-linka-pro-komplexni-a-variabilni-vyrobu-resi-dopady-fluktuace","status":"publish","type":"post","link":"https:\/\/www.ats-global.com\/cs\/chytra-vyrobni-linka-pro-komplexni-a-variabilni-vyrobu-resi-dopady-fluktuace\/","title":{"rendered":"Chytr\u00e1 v\u00fdrobn\u00ed linka pro komplexn\u00ed a variabiln\u00ed v\u00fdrobu \u0159e\u0161\u00ed dopady fluktuace"},"content":{"rendered":"

Dod\u00e1vka poloautomatizovan\u00e9 chytr\u00e9 v\u00fdrobn\u00ed linky pro v\u00fdrobu 62 r\u016fzn\u00fdch variant v\u00fdrobk\u016f, pou\u017e\u00edvan\u00fdch u 4 r\u016fzn\u00fdch koncov\u00fdch z\u00e1kazn\u00edk\u016f. Sou\u010d\u00e1st\u00ed zad\u00e1n\u00ed bylo omezit d\u016fsledky pot\u00ed\u017e\u00ed spojen\u00fdch s po\u017eadavky koncov\u00fdch z\u00e1kazn\u00edk\u016f na zvy\u0161ov\u00e1n\u00ed komplexnost\u00ed v\u00fdrobk\u016f a jejich variability. Dal\u0161\u00edm c\u00edlem bylo omezit dopady fluktuace oper\u00e1tor\u016f ve v\u00fdrob\u011b a zajistit, aby spr\u00e1vn\u011b interpretovan\u00e1 v\u00fdrobn\u00ed data ve srozumiteln\u00e9 form\u011b byla dostupn\u00e1 v\u0161em pot\u0159ebn\u00fdm zam\u011bstnanc\u016fm.<\/p>\n

P\u0159i \u0159e\u0161en\u00ed jsme se spole\u010dn\u011b se z\u00e1kazn\u00edkem zam\u011b\u0159ili na n\u00e1sleduj\u00edc\u00ed oblasti:<\/p>\n

    \n
  • Rychlost<\/b> – Oper\u00e1tor m\u00e1 na obrazovce stanice elektronick\u00e9 instrukce<\/strong> a nemus\u00ed se slo\u017eit\u011b za\u0161kolovat.<\/li>\n
  • Flexibilita<\/b> – Ka\u017ed\u00fd oper\u00e1tor je schopen obsluhovat prakticky celou linku bez nutnosti hlub\u0161\u00edch znalost\u00ed. Linka oper\u00e1tor\u016fm pom\u00e1h\u00e1 vyr\u00e1b\u011bt des\u00edtky specifick\u00fdch variant komplexn\u00edch v\u00fdrobk\u016f pro n\u011bkolik z\u00e1kazn\u00edk\u016f. Elektronick\u00e9 instrukce (texty + obr\u00e1zky) je mo\u017eno centr\u00e1ln\u011b m\u011bnit a reagovat tak pru\u017en\u011b na probl\u00e9my, kter\u00e9 se vyskytnou b\u011bhem v\u00fdroby.<\/li>\n
  • Kvalita<\/b> – V\u00fdrobn\u00ed linka hl\u00edd\u00e1 po\u0159ad\u00ed a spr\u00e1vnost operac\u00ed v\u010d. evidence \u00fakon\u016f dle ID p\u0159ihl\u00e1\u0161en\u00e9ho oper\u00e1tora (traceability). Sou\u010d\u00e1st\u00ed linky jsou za\u0159\u00edzen\u00ed pro testov\u00e1n\u00ed a kalibraci v\u00fdrobk\u016f.<\/li>\n
  • Efektivita<\/b> – Obsluhuj\u00edc\u00ed oper\u00e1to\u0159i zvl\u00e1daj\u00ed v\u00edce \u00fakon\u016f a operac\u00ed pro v\u00edce variant v\u00fdrobku, a to bez slo\u017eit\u00e9 p\u0159\u00edpravy a \u0161kolen\u00ed (viz rychlost a flexibilita). Linkov\u00fd server a chytr\u00fd software umo\u017e\u0148uj\u00ed efektivn\u011b \u0159\u00eddit procesy, nebo\u0165 shroma\u017e\u010fovan\u00e1 v\u00fdrobn\u00ed data jsou spr\u00e1vn\u011b automaticky analyzov\u00e1na a ihned zp\u0159\u00edstupn\u011bna formou srozumiteln\u00fdch informac\u00ed jak oper\u00e1tor\u016fm, tak i veden\u00ed firmy.<\/li>\n
  • Bezpe\u010dnost<\/b> – Linka nedovol\u00ed oper\u00e1tor\u016fm prov\u00e9st \u00fakony chybn\u011b (nespr\u00e1vn\u00e9 postupy jsou evidov\u00e1ny a v p\u0159\u00edpad\u011b, \u017ee to lze, je nutn\u00e9 je zopakovat spr\u00e1vn\u011b). Linka pracuje v zabezpe\u010den\u00e9m online re\u017eimu a v\u00fdrobn\u00ed n\u00e1vody jsou elektronicky aktualizov\u00e1ny a archivov\u00e1ny.<\/li>\n<\/ul>\n

    Rozsah projektu<\/h2>\n

    Konzultace, n\u00e1vrh, v\u00fdvoj, mont\u00e1\u017e a vzd\u00e1len\u00e1\/lok\u00e1ln\u00ed podpora v\u00fdrobn\u00ed linky, jen\u017e se skl\u00e1d\u00e1 z 29 nez\u00e1visl\u00fdch stanic a 2 dopravn\u00edk\u016f, a je vybavena 30 \u0159\u00edd\u00edc\u00edmi PC a 2 servery. V\u00fdrobn\u00ed linka slou\u017e\u00ed pro mont\u00e1\u017e komponent\u016f v r\u016fzn\u00fdch kroc\u00edch a f\u00e1z\u00edch, ale tak\u00e9 ke zkou\u0161en\u00ed a kalibraci polotovar\u016f a kone\u010dn\u00fdch v\u00fdrobk\u016f. Vstupn\u00ed kusovn\u00edk m\u00e1 t\u00e9m\u011b\u0159 400 polo\u017eek.<\/p>\n

    Popis \u0159e\u0161en\u00ed<\/h2>\n

    V\u00fdrobn\u00ed linka m\u00e1 sv\u016fj vlastn\u00ed linkov\u00fd datab\u00e1zov\u00fd server pro sb\u011br dat z v\u00fdroby, zaji\u0161t\u011bn\u00ed traceability v r\u00e1mci linky, \u0159\u00edzen\u00ed zdroj\u016f a materi\u00e1l\u016f, spr\u00e1vu receptur, report\u016f o v\u00fdkonnosti linky apod. Funkce traceability je propojena se zbytkem celopodnikov\u00e9ho v\u00fdrobn\u00edho informa\u010dn\u00edho syst\u00e9mu MES. Jednotliv\u00e9 stanice jsou \u0159\u00edzeny pr\u016fmyslov\u00fdmi po\u010d\u00edta\u010di, vybaven\u00fdmi softwarem LabVIEW<\/b>. Ka\u017ed\u00e1 stanice m\u00e1 svou vlastn\u00ed intern\u00ed s\u00ed\u0165, kter\u00e1 je schopna komunikovat s perifern\u00edmi za\u0159\u00edzen\u00edmi, jako jsou nap\u0159. digit\u00e1ln\u00ed a analogov\u00e9 vstupy a v\u00fdstupy, \u0159\u00edzen\u00e9 zdroje, kamery, skenery apod. Oper\u00e1tor je na ka\u017ed\u00e9 stanici p\u0159ihl\u00e1\u0161en pomoc\u00ed identifika\u010dn\u00ed \u010dipov\u00e9 karty, a to je\u0161t\u011b p\u0159ed zah\u00e1jen\u00edm pr\u00e1ce. Stanice hl\u00edd\u00e1 spr\u00e1vnost operac\u00ed a zaznamen\u00e1v\u00e1 souvisej\u00edc\u00ed \u00fakony. \u00dadr\u017eba na d\u00e1lku je mo\u017en\u00e1 prost\u0159ednictv\u00edm zabezpe\u010den\u00e9ho internetov\u00e9ho p\u0159ipojen\u00ed.<\/p>\n

    P\u0159\u00edklady report\u016f:<\/b> historie testov\u00e1n\u00ed, v\u00fdkonnost linky, pareto chyby, sm\u011bnov\u00fd hodinov\u00fd report, rodn\u00fd list produktu atd.<\/p>\n

    Syst\u00e9my a n\u00e1stroje<\/h2>\n
      \n
    • Roboti Mitsubishi Scara (6-axis)<\/li>\n
    • Oto\u010dn\u00fd st\u016fl Weiss<\/li>\n
    • Kamery a kamerov\u00e9 senzory (Keyence, Basler)<\/li>\n
    • Automatick\u00e9 a ru\u010dn\u00ed elektrick\u00e9 \u0161roubov\u00e1ky Weber, Doga<\/li>\n
    • Sn\u00edma\u010de \u010d\u00e1rov\u00fdch k\u00f3d\u016f Honeywell a tisk\u00e1rny \u010d\u00e1rov\u00fdch k\u00f3d\u016f Toshiba<\/li>\n
    • Podava\u010de \u0161roubk\u016f Quitcher<\/li>\n
    • Pneumatick\u00e9 a elektrick\u00e9 manipul\u00e1tory FESTO<\/li>\n
    • Dopravn\u00edky Montrac<\/li>\n
    • Datab\u00e1ze a reporty MS SQL<\/li>\n
    • Pr\u016fmyslov\u00e9 \u0159\u00eddic\u00ed PC a servery (MS Windows + LabVIEW)<\/li>\n<\/ul>\n<\/div>
      <\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[336],"tags":[],"success_stories_industry":[],"business_offerings":[],"page_categories":[],"knowledge_services":[],"class_list":["post-25312","post","type-post","status-publish","format-standard","hentry","category-automotive-cs"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/posts\/25312","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/comments?post=25312"}],"version-history":[{"count":0,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/posts\/25312\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/media?parent=25312"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/categories?post=25312"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/tags?post=25312"},{"taxonomy":"success_stories_industry","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/success_stories_industry?post=25312"},{"taxonomy":"business_offerings","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/business_offerings?post=25312"},{"taxonomy":"page_categories","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/page_categories?post=25312"},{"taxonomy":"knowledge_services","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/knowledge_services?post=25312"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}