{"id":25270,"date":"2019-04-09T15:42:13","date_gmt":"2019-04-09T15:42:13","guid":{"rendered":"https:\/\/dev1.ats-global.com\/vyrobni-informacni-system-mes-pro-vyrobu-bezpecnych-airbagu\/"},"modified":"2024-12-18T10:48:51","modified_gmt":"2024-12-18T10:48:51","slug":"vyrobni-informacni-system-mes-pro-vyrobu-bezpecnych-airbagu","status":"publish","type":"post","link":"https:\/\/www.ats-global.com\/cs\/vyrobni-informacni-system-mes-pro-vyrobu-bezpecnych-airbagu\/","title":{"rendered":"V\u00fdrobn\u00ed informa\u010dn\u00ed syst\u00e9m MES pro v\u00fdrobu bezpe\u010dn\u00fdch airbag\u016f."},"content":{"rendered":"

Visteon v Berl\u00edn\u011b vyr\u00e1b\u00ed p\u0159\u00edstrojov\u00e9 desky pro automobilku Ford. P\u0159\u00edstrojov\u00e9 desky jsou vybaveny neviditeln\u00fdm krytem airbag\u016f. Tyto kryty mus\u00ed fungovat bezchybn\u011b, dojde-li k aktivaci airbag\u016f. Aby Visteon mohl sledovat v\u00fdrobn\u00ed procesy, detekovat chyby a zabr\u00e1nit expedici vadn\u00fdch v\u00fdrobk\u016f k z\u00e1kazn\u00edkovi, implementoval zde \u0161pi\u010dkov\u00fd v\u00fdrobn\u00ed informa\u010dn\u00ed syst\u00e9m (MES).
\nD\u00edky zaznamen\u00e1v\u00e1n\u00ed v\u0161ech kritick\u00fdch krok\u016f v procesu m\u016f\u017ee Visteon data ukl\u00e1dat a kdykoliv detailn\u011b informovat z\u00e1kazn\u00edka o v\u00fdrob\u011b. Implementaci syst\u00e9mu MES v Berl\u00edn\u011b m\u011bla na starosti firma ATS.<\/p>\n

Situace<\/h2>\n

Visteon je dodavatel autopr\u016fmyslu s ro\u010dn\u00edm obratem 18 miliard dolar\u016f a vlastn\u00ed 98 v\u00fdrobn\u00edch z\u00e1vod\u016f po cel\u00e9m sv\u011bt\u011b. Firma se stala jedn\u00edm z p\u0159edn\u00edch nez\u00e1visl\u00fdch hr\u00e1\u010d\u016f na trhu d\u00edky osamostatn\u011bn\u00ed od firmy Ford, akvizic\u00edm a intern\u00edmu r\u016fstu. Rychl\u00fd ekonomick\u00fd r\u016fst vy\u00fastil v situaci, kdy spole\u010dnost operovala se \u0161irokou \u0161k\u00e1lou zastaral\u00fdch IT syst\u00e9m\u016f. Proto bylo veden\u00edm rozhodnuto o ambici\u00f3zn\u00edm pl\u00e1nu normalizace, stabilizace a n\u00e1hrady vybaven\u00ed. Korpor\u00e1tn\u00ed odd\u011blen\u00ed IT Shop Floor Solutions dostalo za \u00fakol prov\u011b\u0159it existuj\u00edc\u00ed \u0159e\u0161en\u00ed, navrhnout novou strategii a tuto celosv\u011btov\u011b implementovat. V\u00fdsledky pr\u016fzkum\u016f se shodovaly s v\u00fdvojem trend\u016f v oblasti dod\u00e1vek IT \u0159e\u0161en\u00ed pro v\u00fdrobn\u00ed podniky.<\/p>\n

\"Mont\u00e1\u017e
Mont\u00e1\u017e v z\u00e1vod\u011b Visteon Berl\u00edn<\/p>\n

Relativn\u011b levn\u00e1 \u0159e\u0161en\u00ed jako SQL Server a platforma .NET p\u0159esv\u011bd\u010dily n\u011bkter\u00e9 pr\u016fkopnick\u00e9 firmy k v\u00fdvoji standardizovan\u00e9ho software, ozna\u010dovan\u00e9ho tak\u00e9 jako Manufacturing Execution System (MES) nebo Manufacturing Intelligence (MI). Visteon provedl skute\u010dn\u011b detailn\u00ed pr\u016fzkumy standardizovan\u00fdch SW \u0159e\u0161en\u00ed a do\u0161lo i na srovn\u00e1n\u00ed s alternativou v\u00fdvoje vlastn\u00edho \u0159e\u0161en\u00ed. Sou\u010dasn\u011b rostl tak\u00e9 tlak od z\u00e1kazn\u00edk\u016f na poskytov\u00e1n\u00ed tzv. \u201erodn\u00fdch list\u016f\u201c v\u00fdrobk\u016f a to do takov\u00e9 m\u00edry, \u017ee bez okam\u017eit\u00e9 akce by do\u0161lo ke ztr\u00e1t\u011b v\u00fdznamn\u00fdch zak\u00e1zek. Proto bylo nutn\u00e9 p\u0159ij\u00edt se spolehliv\u00fdm syst\u00e9mem.<\/p>\n

\u0158e\u0161en\u00ed<\/h2>\n

Visteon si vybral pro implementaci syst\u00e9mu MES spole\u010dnost ATS. ATS, mimo jin\u00e9, toti\u017e ch\u00e1palo potenci\u00e1l webu a proto vytvo\u0159ilo v internetov\u00e9m prohl\u00ed\u017ee\u010di interface pro zobrazov\u00e1n\u00ed informac\u00ed z v\u00fdroby, kter\u00e9 jsou shroma\u017e\u010fov\u00e1ny ve strukturovan\u00e9 datab\u00e1zi SQL.<\/p>\n

Visteon rozeznal siln\u00e9 str\u00e1nky tohoto produktu a standardizoval jej ve sv\u00fdch z\u00e1vodech celosv\u011btov\u011b. Up\u0159ednostn\u011bn\u00edm standardn\u00edho softwaru p\u0159ed zak\u00e1zkov\u00fdm \u0159e\u0161en\u00edm, \u010di vlastn\u00edm v\u00fdvojem aplikace, Visteon v\u00fdznamn\u011b sn\u00ed\u017eil rizika zastar\u00e1n\u00ed softwaru a implementac\u00ed bez pot\u0159ebn\u00e9 podpory.<\/p>\n

Relativn\u011b jednoduch\u00e1 infrastruktura projektu je zakomponov\u00e1na do struktury podnikov\u00e9ho intranetu, \u010d\u00edm\u017e je umo\u017en\u011bn u\u017eivatel\u016fm p\u0159\u00edstup k dat\u016fm odkudkoliv na sv\u011bt\u011b. Po\u010det p\u0159ipojen\u00fdch PC k syst\u00e9mu a schopn\u00fdch zobrazit pot\u0159ebn\u00e1 data nen\u00ed omezen, nebo\u0165 cel\u00fd syst\u00e9m vyu\u017e\u00edv\u00e1 tzv. \u201eAsset Based Licensing Structure\u201c. Jin\u00fdmi slovy Visteon plat\u00ed licen\u010dn\u00ed poplatky za po\u010det sledovan\u00fdch za\u0159\u00edzen\u00ed a nikoliv za po\u010det u\u017eivatel\u016f. Visteonu to umo\u017e\u0148uje poskytnout sv\u00fdm z\u00e1kazn\u00edk\u016fm p\u0159\u00edm\u00fd p\u0159\u00edstup k po\u017eadovan\u00fdm dat\u016fm p\u0159es internet bez dodate\u010dn\u00fdch n\u00e1klad\u016f.<\/p>\n

Propojen\u00ed SQL datab\u00e1ze s v\u00fdrobn\u00edmi procesy je v\u0161ak v\u00edce komplexn\u00ed z\u00e1le\u017eitost\u00ed. Za\u0159\u00edzen\u00ed jako nap\u0159. PLC, kter\u00e1 \u0159\u00edd\u00ed v\u00fdrobn\u00ed proces \u010dasto \u201chovo\u0159\u00ed\u201d k ostatn\u00edm \u0159\u00eddic\u00edm prvk\u016fm \u010di po\u010d\u00edta\u010d\u016fm pomoc\u00ed tzv. propriet\u00e1rn\u00edch protokol\u016f. Visteon vy\u0159e\u0161il tuto z\u00e1le\u017eitost p\u0159ijet\u00edm pr\u016fmyslov\u00e9ho standardu OPC.<\/p>\n

T\u00e9m\u011b\u0159 v\u0161echny softwarov\u00e9 produkty pro pr\u016fmysl jsou vybaveny interfacem OPC. ATS se pod\u00edl\u00ed na v\u00fdvoji driver\u016f pro OPC klienty a uv\u00e1d\u00ed je na trh jako standardizovan\u00e1 \u0159e\u0161en\u00ed. V neposledn\u00ed \u0159ad\u011b nesm\u00edme zapomenout na skute\u010dnost, \u017ee data jsou na\u010d\u00edt\u00e1na p\u0159\u00edmo z v\u00fdrobn\u00edch proces\u016f a za\u0159\u00edzen\u00ed jako jsou vst\u0159ikolisy, roboty, automatick\u00e9 \u0161roubov\u00e1ky a dal\u0161\u00ed. V\u00fdrobek v\u0161ak m\u016f\u017ee proj\u00edt z jedn\u00e9 stanice na druhou, pouze pokud je zaji\u0161t\u011bna kontrola vad.<\/p>\n

\"Struktura
Struktura jednotliv\u00fdch vrstev<\/p>\n

Kontrola, kter\u00e1 uvol\u0148uje produkt do dal\u0161\u00ed f\u00e1ze, zaji\u0161\u0165uje, \u017ee pouze bezvadn\u00e9 produkty, spl\u0148uj\u00edc\u00ed v\u0161echny po\u017eadavky, mohou b\u00fdt uvoln\u011bny k expedici z\u00e1kazn\u00edkovi. Oper\u00e1to\u0159i mohou zad\u00e1vat data prost\u0159ednictv\u00edm termin\u00e1l\u016f um\u00edst\u011bn\u00fdch p\u0159\u00edmo u v\u00fdrobn\u00edho procesu. Tisk\u00e1rny \u010d\u00e1rov\u00fdch k\u00f3d\u016f, \u010dte\u010dky a skenery jsou rovn\u011b\u017e p\u0159ipojeny prost\u0159ednictv\u00edm OPC server\u016f ke sb\u011bru dat (samostatn\u00fd server).<\/p>\n

Ve\u0161ker\u00e1 komunikace podporuje standard MSMQ, d\u00edky \u010demu\u017e i p\u0159i v\u00fdpadku serveru ve\u0161ker\u00e1 zaznamenan\u00e1 data z\u016fst\u00e1vaj\u00ed ve front\u011b a\u017e do okam\u017eiku ne\u017e je server op\u011bt v provozu.
\nImplementa\u010dn\u00ed partner, v tomto p\u0159\u00edpad\u011b ATS, p\u0159in\u00e1\u0161\u00ed do projektu znalosti v\u00fdrobn\u00edch proces\u016f, schopnost propojovat \u0159\u00edd\u00edc\u00ed prvky a um\u00ed zajistit kontrolu vadn\u00fdch v\u00fdrobk\u016f.<\/p>\n

Povaha t\u011bchto projekt\u016f vy\u017eaduje komplexn\u00ed \u0161k\u00e1lu implementa\u010dn\u00edch dovednost\u00ed. Krom\u011b znalosti SQL Server, Windows 2000 Server a SQL datab\u00e1z\u00ed partner mus\u00ed ovl\u00e1dat programov\u00e1n\u00ed \u0159\u00eddic\u00edch prvk\u016f, jako jsou PLC, b\u00fdt schopen vyv\u00edjet OPC servery a vytv\u00e1\u0159et podprogramy pro kalkulace kontroly vad v jazyce C#. ATS standardizovalo tento software jako dopln\u011bk \u0159e\u0161en\u00ed MES syst\u00e9mu, tak aby byl syst\u00e9m lehce udr\u017eovateln\u00fd a bylo jej mo\u017eno kdykoliv m\u011bnit, nap\u0159. v p\u0159\u00edpad\u011b zm\u011bn ve v\u00fdrobn\u00edm procesu.<\/p>\n

V\u00fdhody \u0159e\u0161en\u00ed<\/h2>\n

V\u00fdhoda \u010d. 1: Bez pap\u00edrov\u00e1n\u00ed!<\/u><\/b>
\nVe\u0161ker\u00e1 kritick\u00e1 procesn\u00ed data jsou automaticky zaznamen\u00e1na na serveru.<\/b>
\nP\u0159edstavte si n\u00e1klady, lidsk\u00e9 zdroje a potenci\u00e1l pro chybov\u00e1n\u00ed bav\u00edme-li se zde o manu\u00e1ln\u00edm syst\u00e9mu. V\u011b\u0159te \u010di nikoliv, v\u011bt\u0161ina syst\u00e9m\u016f pro sledov\u00e1n\u00ed v\u00fdrobn\u00edch proces\u016f je st\u00e1le zalo\u017een\u00e1 na manu\u00e1ln\u00ed pr\u00e1ci s pap\u00edry. Nejv\u011bt\u0161\u00edm konkurentem MES syst\u00e9m\u016f je tak st\u00e1le tabulkov\u00fd procesor Excel!<\/p>\n

V\u00fdhoda \u010d. 2: Snadn\u00e9 pou\u017eit\u00ed<\/u><\/b>
\nVe\u0161ker\u00e1 data odpov\u00eddaj\u00ed tzv. univerz\u00e1ln\u00edmu datov\u00e9mu modelu.<\/b><\/p>\n

Definov\u00e1ny jsou pouze 4 typy dat, identifik\u00e1tor, akumul\u00e1tor, incident a ud\u00e1lost. D\u00edky takto jednoduch\u00e9 datov\u00e9 definici se nemus\u00ed implementa\u010dn\u00ed partner ani koncov\u00fd u\u017eivatel starat o koncept datab\u00e1zov\u00e9ho designu a mohou neru\u0161en\u011b pracovat.<\/p>\n

Informace pro management jsou poskytov\u00e1ny prost\u0159ednictv\u00edm v\u00edce ne\u017e 60 standardn\u00edch, konfigurovateln\u00fdch report\u016f, s vyu\u017eit\u00edm webov\u00e9ho prohl\u00ed\u017ee\u010de.<\/p>\n

V\u00fdhoda \u010d. 3: Funguje to!<\/u><\/b>
\n\u0158e\u0161en\u00ed bylo nainstalov\u00e1no a zprovozn\u011bno za m\u00e9n\u011b ne\u017e 6 m\u011bs\u00edc\u016f.<\/b><\/p>\n

Nov\u00e9 vybaven\u00ed, nov\u00e9 \u0159\u00eddic\u00ed syst\u00e9my, nov\u00e9 tisk\u00e1rny \u010d\u00e1rov\u00fdch k\u00f3d\u016f, \u010dte\u010dky, skenery a nov\u00e9 syst\u00e9my pr\u016fmyslov\u00fdch s\u00edt\u00ed, elektroinstalace, instalace vybaven\u00ed a testov\u00e1n\u00ed produktu, atd. To v\u0161e st\u00e1lo mnohem v\u00edce \u010dasu ne\u017e implementace samotn\u00e9ho syst\u00e9mu MES. Z\u00e1vod Visteon v Berl\u00edn\u011b nyn\u00ed m\u016f\u017ee dodat \u201erodn\u00fd list\u201c a reporty ke ka\u017ed\u00e9 p\u0159\u00edstrojov\u00e9 desce. V\u0161e je nav\u00edc poji\u0161t\u011bno tak, \u017ee tato data k v\u00fdrobku bude mo\u017en\u00e9 dohledat a\u017e 15 let po jeho vyroben\u00ed.<\/p>\n

Dal\u0161\u00ed fotodokumentaci je mo\u017eno zaslat na vy\u017e\u00e1d\u00e1n\u00ed.<\/p>\n<\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[336],"tags":[],"success_stories_industry":[],"business_offerings":[],"page_categories":[],"knowledge_services":[],"class_list":["post-25270","post","type-post","status-publish","format-standard","hentry","category-automotive-cs"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/posts\/25270","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/comments?post=25270"}],"version-history":[{"count":0,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/posts\/25270\/revisions"}],"wp:attachment":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/media?parent=25270"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/categories?post=25270"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/tags?post=25270"},{"taxonomy":"success_stories_industry","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/success_stories_industry?post=25270"},{"taxonomy":"business_offerings","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/business_offerings?post=25270"},{"taxonomy":"page_categories","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/page_categories?post=25270"},{"taxonomy":"knowledge_services","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/knowledge_services?post=25270"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}