{"id":75248,"date":"2020-07-30T08:29:29","date_gmt":"2020-07-30T08:29:29","guid":{"rendered":"https:\/\/www.ats-global.com\/success-stories\/synchronizace-vyroby-u-vyrobce-elektromobilu\/"},"modified":"2025-01-21T14:40:53","modified_gmt":"2025-01-21T14:40:53","slug":"synchronizace-vyroby-u-vyrobce-elektromobilu","status":"publish","type":"ats_success_story","link":"https:\/\/www.ats-global.com\/cs\/success-stories\/synchronizace-vyroby-u-vyrobce-elektromobilu\/","title":{"rendered":"Synchronizace v\u00fdrobn\u00edch linek u v\u00fdrobce elektromobil\u016f"},"content":{"rendered":"
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Zad\u00e1n\u00ed<\/strong><\/h3>\n

Dostali jsme n\u00e1sleduj\u00edc\u00ed \u00fakoly:<\/p>\n

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  • Optimalizujte proces lisov\u00e1n\u00ed jednotliv\u00fdch d\u00edl\u016f karoserie, kter\u00e9 se n\u00e1sledn\u011b sva\u0159uj\u00ed k sob\u011b.<\/li>\n
  • Synchronizujte v\u00fdrobu jednotliv\u00fdch d\u00edl\u016f na vedlej\u0161\u00edch link\u00e1ch s hlavn\u00ed v\u00fdrobn\u00ed linkou.<\/li>\n
  • Lisov\u00e1n\u00ed a sva\u0159ov\u00e1n\u00ed se provede podle p\u0159esn\u00e9 specifikace, ur\u010den\u00e9 pro ka\u017ed\u00e9 vozidlo v z\u00e1vislosti na modelu a komponent\u016f, ze kter\u00fdch se skl\u00e1d\u00e1.<\/li>\n<\/ul>\n<\/div>\n
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    \"Purpose\"<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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    Rozsah projektu<\/strong><\/h3>\n
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    • V r\u00e1mci projektu jsme vytvo\u0159ili syst\u00e9m, kter\u00fd umo\u017e\u0148uje synchronizaci linek pro v\u00fdrobu jednotliv\u00fdch d\u00edl\u016f a hlavn\u00ed mont\u00e1\u017en\u00ed linkou.<\/li>\n
    • Definovali jsme sekvence a proces \u010dek\u00e1n\u00ed ve front\u00e1ch, aby se nakonec jednotliv\u00e9 d\u00edly a karos\u00e9rie setkaly ve spr\u00e1vn\u00fd \u010das na mont\u00e1\u017en\u00ed lince.<\/li>\n
    • Zavedli jsme syst\u00e9m pro d\u00edly a vozidla, kter\u00fd zad\u00e1 spr\u00e1vn\u00fd v\u00fdrobn\u00ed postup do sva\u0159ovny a postar\u00e1 se o to, \u017ee se sva\u0159\u00ed spr\u00e1vn\u00e9 d\u00edly ke karoserii.<\/li>\n<\/ul>\n<\/div>\n
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      \"Project<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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      Navr\u017een\u00e9 \u0159e\u0161en\u00ed<\/strong><\/h3>\n
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      • Vytvo\u0159ili jsme r\u00e1diov\u00fd p\u0159enosov\u00fd syst\u00e9m napojen\u00fd na vozidlo. Syst\u00e9m je postaven\u00fd na platform\u011b Ignition SCADA od spole\u010dnosti Inductive Automation. Ten p\u0159ij\u00edm\u00e1 r\u00e1diov\u00fd sign\u00e1l o specifikaci karos\u00e9rie vozidla ze syst\u00e9mu MES.<\/li>\n
      • P\u0159en\u00e1\u0161en\u00e9 \u00fadaje slou\u017e\u00ed k tomu, aby se detaily o karos\u00e9rii dostaly k oper\u00e1tor\u016fm, kte\u0159\u00ed jsou z\u00e1rove\u0148 offline, a taky do PLC a k robot\u016fm. Takto zajist\u00edme, \u017ee offline v\u00fdroba pracuje posloupn\u011b s hlavn\u00ed linkou.<\/li>\n
      • R\u00e1diov\u00fd p\u0159enosov\u00fd syst\u00e9m se star\u00e1 o frontu na hlavn\u00ed lince a tak\u00e9 o RFID management. \u010c\u00edslo karos\u00e9rie je zapsan\u00e9 na RF \u010dipu.<\/li>\n
      • Syst\u00e9m zobrazuje seznam mo\u017enost\u00ed v ka\u017ed\u00e9 sva\u0159ovn\u011b, a to v po\u0159ad\u00ed, ve kter\u00e9m maj\u00ed b\u00fdt vozidla vyr\u00e1b\u011bna na hlavn\u00ed lince.<\/li>\n
      • Sva\u0159ovac\u00ed roboti dostanou spr\u00e1vn\u00e9 \u010d\u00edslo programu. Zajist\u00ed se tak spr\u00e1vn\u00fd sva\u0159ovac\u00ed vzor.<\/li>\n<\/ul>\n<\/div>\n
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        \"Solution<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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        V\u00fdsledek<\/strong><\/h3>\n
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        • Oper\u00e1tor nyn\u00ed dost\u00e1v\u00e1 potvrzen\u00ed o spr\u00e1vn\u00e9 sekvenci prost\u0159ednictv\u00edm r\u00e1diov\u00e9ho syst\u00e9mu a informace si zobrazuje na displeji.<\/li>\n
        • Druho\u0159ad\u00e9 linky na v\u00fdrobu komponent\u016f vyr\u00e1b\u00ed a posouvaj\u00ed jednotliv\u00e9 d\u00edly v p\u0159esn\u00e9 sekvenci s hlavn\u00ed linkou.<\/li>\n
        • Sva\u0159ovac\u00ed roboti na hlavn\u00ed lince dost\u00e1vaj\u00ed spr\u00e1vn\u00e1 \u010d\u00edsla program\u016f. T\u00edm p\u00e1dem se pou\u017e\u00edvaj\u00ed spr\u00e1vn\u00e9 sva\u0159ovac\u00ed vzory na ka\u017ed\u00e9 hlavn\u00ed v\u00fdrobn\u00ed lince.<\/li>\n<\/ul>\n

          Sladili jsme v\u00fdrobu, a to d\u00edky r\u00e1diov\u00e9mu p\u0159enosov\u00e9mu syst\u00e9mu. D\u00edl\u010d\u00ed komponenty se vyr\u00e1b\u011bj\u00ed v po\u017eadovan\u00fdch sekvenc\u00edch, sn\u00ed\u017eila se v\u00fdrobn\u00ed doba. Naopak se se zlep\u0161ily hodnoty OEE, za\u010daly se l\u00e9pe pl\u00e1novat objedn\u00e1vky. V\u0161e p\u0159isp\u011blo i k vy\u0161\u0161\u00ed kvalit\u011b vozidel a dobr\u00e9 produktivit\u011b cel\u00e9 tov\u00e1rny.<\/p>\n<\/div>\n

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          \"Results\"<\/div>\n<\/div>\n<\/div>\n<\/div>\n
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          Pou\u017eit\u00e9 syst\u00e9my, n\u00e1stroje, platformy a expertn\u00ed slu\u017eby<\/strong><\/h3>\n
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          • R\u00e1diov\u00fd p\u0159enosov\u00fd syst\u00e9m na platform\u011b MES a Ignition SCADA<\/li>\n<\/ul>\n<\/div>\n
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            \"Tools\"<\/div>\n<\/div>\n<\/div>\n<\/div>\n

            na\u0161e zku\u0161enosti, v\u00e1\u0161 \u00fasp\u011bch<\/h3>\n<\/div>
            <\/div><\/div><\/div><\/div><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"featured_media":163522,"parent":0,"template":"","categories":[],"success_stories_industry":[85],"business_offerings":[],"page_categories":[],"knowledge_services":[],"class_list":["post-75248","ats_success_story","type-ats_success_story","status-publish","has-post-thumbnail","hentry","success_stories_industry-automotive-electric-vehicles"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/ats_success_story\/75248","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/ats_success_story"}],"about":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/types\/ats_success_story"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/media\/163522"}],"wp:attachment":[{"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/media?parent=75248"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/categories?post=75248"},{"taxonomy":"success_stories_industry","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/success_stories_industry?post=75248"},{"taxonomy":"business_offerings","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/business_offerings?post=75248"},{"taxonomy":"page_categories","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/page_categories?post=75248"},{"taxonomy":"knowledge_services","embeddable":true,"href":"https:\/\/www.ats-global.com\/cs\/wp-json\/wp\/v2\/knowledge_services?post=75248"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}